Wire EDM for high-precision parts and tool components
Wire EDM is one of the most precise manufacturing processes in metalworking. An electrically conductive wire can be used to produce even complex contours, delicate geometries and tight tolerances economically and reproducibly.
The process is particularly suitable for parts that are difficult or impossible to manufacture using conventional production methods.
all-forming manufactures precision EDM parts for toolmaking, fixture manufacturing, mechanical engineering and numerous other industrial applications. Wire EDM is one of the company’s documented manufacturing technologies.
Materials: Tool steel, hardened steel, stainless steel, aluminum, copper and other electrically conductive materials
Surface treatment: according to customer requirements
Your partner for precision wire EDM
all-forming combines wire EDM with CNC milling, CNC turning, laser cutting and other manufacturing technologies. This makes it possible to manufacture complex parts and tool components completely from a single source.
Your advantages:
- Highest precision
for demanding contours and tight tolerances - Short delivery times
thanks to in-house manufacturing and machining - Combined machining
with CNC milling, CNC turning and laser cutting - Complex geometries
even with demanding fits, threads and hole patterns - Flexible manufacturing
for different parts and quantities - Personal support
from the initial inquiry to the finished component
Renowned industrial companies trust our EDM parts
Selected projects & parts from the field of wire EDM
Our projects demonstrate the precision of wire EDM at all-forming. From high-precision parts to precisely fitting tool inserts and gauges, we manufacture components for a wide range of industrial applications.
- On-time implementation
- Highest precision
- Flexible quantities
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Wire-cut gauge for medical technology
High-precision inspection and assembly gauges for medical technology applications. Manufactured with the tightest tolerances for maximum process reliability and quality in sensitive production environments.
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EDM electrode
High-precision EDM and resistance welding electrodes made of beryllium copper with very high electrical conductivity, excellent wear resistance and high mechanical strength.
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Tool inserts (wire-cut)
Precisely manufactured EDM inserts for complex tool geometries. Perfect for demanding applications with tight tolerances.
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Punching tool (EDM-machined)
High-precision EDM-machined tool components for punching and embossing processes. Ideal for small batches with higher quantities, exact contour accuracy and high repeatability.
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EDM-machined leadframe
Wire-EDM-machined stamped grids/leadframes with tight tolerances, delicate structures and clean cut edges.
Further manufacturing processes at all-forming – everything from a single source
In addition to wire EDM, all-forming offers a comprehensive range of sheet metal processing, laser cutting 2D/3D, CNC machining and assembly manufacturing.
Frequently asked questions about wire EDM at all-forming (FAQ)
What is wire EDM?
Wire EDM is a high-precision manufacturing process in which material is removed without contact using electrical discharges. A thin wire serves as the tool.
When is wire EDM useful?
Wire EDM is particularly suitable for complex contours, delicate geometries and parts with high accuracy requirements. Typical applications include tool components, fixtures and precision parts.
Which materials can be wire EDM-machined?
In principle, electrically conductive materials can be machined. These include tool steel, stainless steel, copper, brass and other metals.
Which parts are suitable for wire EDM?
Typical applications include:
- Punches
- Dies
- Tool components
- Fixtures
- Gauges
- Precision parts
- Mechanical engineering components
- Prototypes
What are the delivery times for wire EDM?
Efficient processes and modern EDM systems make short delivery times of just a few weeks possible. Depending on the complexity, series call-offs and recurring production are also feasible.
Can parts be further processed after EDM?
Yes, EDM-machined parts can subsequently be further processed, e.g. through CNC post-processing, grinding, polishing, heat treatment, coating or assembly manufacturing.
How can parts be ordered from all-forming, or what does the process involve?
The ordering process at all-forming is simple and efficient – with personal support from the very beginning:
- You send us your CAD data (e.g. STEP, DXF) or a technical drawing with all specific requirements (material, coating, quantity).
- Within a very short time, you will receive a non-binding quote from your personal contact.
- After commissioning us, you will receive an order confirmation with all relevant details.
- From this point on, all-forming takes over the entire manufacturing process – from planning to on-time delivery.
