Experience demonstrated by completed projects
For over 20 years, all-forming has been developing and manufacturing demanding metal components and assemblies for industrial companies. The selected projects demonstrate the breadth of our manufacturing expertise – from sheet metal forming and stamping to 3D laser processing, CNC machining and assembly manufacturing.
We combine different manufacturing processes with in-house tool production and a high degree of vertical integration. This enables us to produce even complex components involving multiple processing steps within a coordinated manufacturing process.
Our project experience includes:
Renowned industrial companies trust all-forming
Selected manufacturing projects and components
The following examples show different tasks from industrial metalworking. Depending on the component, individual or combined manufacturing processes are used – from forming and machining to assembly.
Deep-drawn housing component
Process
Sheet metal forming · Deep drawing
Material
Sheet metal
Application
Housing technology · Industry
Deep-drawn housing component for a technical application with demanding component geometry. Controlled forming enables economical production of even complex shapes.
Laser-fine-cut and formed contact parts
Process
Laser fine cutting · Forming
Material
Non-ferrous metal sheet
Application
Electrical engineering · Connectors
Precise thin-sheet contact parts for electrical interfaces. Reproducible dimensions and defined forming areas are essential.
Laser fine cutting and forming are combined in an economical manufacturing process and prepared for subsequent assembly or overmolding processes.
Embossed cover plates for functional applications
Process
Embossing · Sheet metal processing
Material
Hot-dip galvanized sheet metal
Application
Covers · Industry
Targeted embossing increases component stiffness without having to increase material thickness. This makes it possible to create stable and economical designs.
Manufacturing requires precise coordination of component geometry, tooling and forming process.
Bent electronics housing
Process
Laser cutting · Bending
Material
Electrolytically galvanized steel sheet
Application
Electronics · Housing manufacturing
Contours and openings are manufactured precisely and then formed into the desired geometry by bending.
Reproducible bending angles, dimensional accuracy and clean cut edges are decisive quality features.
3D laser-cut precision component
Process
3D laser cutting
Material
Metal
Application
Mechanical engineering · Industry
3D laser processing enables precise machining of already formed components. Contours, cut-outs and functional areas are manufactured directly on the component geometry.
The process is particularly suitable for complex three-dimensional components.
Formed and CNC-machined steering knuckle
Process
Sheet metal forming · CNC machining
Material
Hot-dip galvanized deep-drawing steel
Application
Automotive engineering
The basic geometry is created by forming, while functional surfaces and critical areas are subsequently CNC-machined.
Combining both processes enables economical production with high dimensional accuracy.
Joint arm for industrial applications
Process
Stamping · Forming
Material
Deep-drawing steel
Application
Mechanics · Connection technology
Formed joint arm for precise motion mechanisms and durable connections. The component geometry requires exact coordination of the stamping and forming processes.
The process enables economical series production with high dimensional accuracy and repeatability.
CNC-manufactured precision component
Process
CNC milling
Material
Aluminum
Application
Mechanical engineering · Fixtures
Precision component with several machined functional surfaces and complex geometries. CNC milling enables high dimensional accuracy and repeatability.
Even demanding contours and tight tolerances can be produced economically.
Copper busbars for electrical applications
Process
Laser cutting · Sheet metal processing
Material
Copper
Application
Energy technology · Electrical engineering
Precisely manufactured busbars for reliable transmission of electrical energy. Contact and connection areas require exact contours and high dimensional accuracy.
Laser cutting enables economical production of even complex busbar geometries.
Injection-molded assembly
Process
Sheet metal processing · Injection molding
Material
Non-ferrous metal · Plastic
Application
Mechanical engineering · Equipment manufacturing
Multi-part assembly made of metal and plastic components, assembled into a functional unit. All individual parts are precisely coordinated with one another.
Combining different manufacturing technologies reduces interfaces and ensures consistently high quality.
Production gauge
Process
Wire EDM
Material
Hardened steel
Application
Quality assurance · Manufacturing
Precisely manufactured gauge for supporting inspection and manufacturing processes. It enables reproducible positioning and checking of components.
Wire EDM can also be used to produce complex contours and tight tolerances.
Electropolished precision turned parts
Process
CNC turning · Electropolishing
Material
Stainless steel
Application
Mechanical engineering · Apparatus engineering
Precision turned parts with tight tolerances and high-quality surfaces. Electropolishing improves surface quality and reduces fine machining marks.
The combination of CNC turning and electropolishing is particularly suitable for demanding technical applications.
Manufacturing expertise,
proven in projects
Demanding components often require more than a single manufacturing process. all-forming combines different technologies with in-house tool production and a high degree of vertical integration. This allows processing steps to be coordinated and even complex components to be manufactured throughout.
What our projects demonstrate
- High vertical integration
Toolmaking and numerous manufacturing processes are consolidated in-house. - Combined manufacturing
Sheet metal processing, forming, laser cutting, CNC machining and other processes can be combined. - Technical understanding
Requirements from drawings, CAD data and component geometries are transferred directly into production planning. - Short coordination paths
Personal contacts and in-house manufacturing enable quick decisions. - Consistent quality
Defined processes and established quality standards support consistently high manufacturing quality. - Many years of experience
Over 20 years of experience in manufacturing demanding metal and sheet metal components.
Do you have a demanding manufacturing project?
Do you already have CAD data, technical drawings or specific requirements? Send us your documents. We will review the manufacturing task and discuss suitable processes and the next steps with you.
Do you have CAD data or a drawing?
STEP, DXF, PDF and other technical documents can be submitted directly with your inquiry.
