Fast and precise production of prototypes and development samples
From the initial idea to the near-series component
Prototype manufacturing at all-forming includes the production of prototypes, development samples and functional samples for industrial applications. From the initial idea to the near-series component, precise metal components are created for development and validation processes.
Customers from the automotive, medical technology, electrical engineering, mechanical engineering, aerospace and aviation industries use our manufacturing expertise to accelerate development processes, validate components at an early stage and bring products efficiently to series production.
By combining modern sheet metal processing, CNC machining (milling & turning), laser cutting and assembly production , high-quality components are created as early as the initial development phases — cost-effectively, flexibly and close to series production.
Materials: Steel, pre-galvanized steel, stainless steel, aluminum, copper and other non-ferrous metals
Production: Laser cutting, CNC machining (milling & turning), Sheet metal processing, Assembly production, Contract manufacturing
Your development partner for prototype manufacturing & sample production
all-forming supports development projects from the initial idea to the near-series component.
Our high level of vertical integration allows changes to be implemented quickly and development times to be significantly reduced.
Your advantages:
- In-house toolmaking
for sample and prototype tools - High vertical integration – everything from a single source
- Cost-effective production
without expensive series-production tools - Flexible production
for different components and quantities - Short delivery times
through in-house production and processing - Combined processing
with laser, CNC, welding and assembly - Personal support
from inquiry to the finished component
Leading industrial companies trust our prototypes
Our manufacturing processes for modern prototype manufacturing
all-forming combines different manufacturing technologies for prototype manufacturing and sample production. Depending on the component requirements, we combine sheet metal processing, CNC machining (milling & turning), laser cutting, forming technology and assembly production to create cost-effective solutions for development projects.
Selected projects & components
from prototype manufacturing
Our projects demonstrate what is possible with modern prototype and development sample manufacturing. From the first functional sample to the near-series component, we realize demanding geometries, tight tolerances and cost-effective solutions.
- On-time implementation
- Flexible
- Everything from a single source
Deep-drawn prototype housing
Near-series housing component for functional tests and design approvals.
CNC prototype made of aluminum
5-axis milled development component for rapid validation of complex geometries.
Laser-cut busbars
Precision components made of copper for e-mobility and power electronics.
Hybrid assembly
Combination of various manufacturing processes such as CNC machining, laser cutting, welding, sheet metal forming and injection molding to realize complex functional assemblies.
Wire-EDM tool insert
High-precision production of tool inserts using wire EDM and supplementary machining processes.
Formed electronics housing
Individually manufactured electronics housing produced through precise sheet metal forming and mechanical post-processing for robust, precisely fitting system solutions.
Why prototype manufacturing with all-forming?
Faster product development through near-series prototypes
Near-series prototypes make it possible to test, validate and optimize components at an early stage under realistic conditions. This reduces development risks, minimizes tool modifications and brings products to series production readiness faster.
all-forming helps companies to:
- Shorten development times
- Provide functional samples faster
- Efficiently prepare series launches
- Implement changes flexibly
- Reduce costs in early development phases
Frequently asked questions about prototype & sample manufacturing at all-forming (FAQ)
What is prototype manufacturing?
Prototype manufacturing refers to the production of individual parts or small quantities to test designs, check functions and validate components under near-series conditions.
What is the difference between prototype manufacturing and sample manufacturing?
Sample manufacturing refers to the production of components for evaluation, testing or presentation. Prototypes are usually functional development components that validate technical properties and series-production processes.
What is the difference between prototype manufacturing and small-series production?
Prototype manufacturing primarily serves the development, testing and validation of new components. Small-series production involves the cost-effective manufacture of small quantities for pre-series production, spare parts or special applications.
After successful validation, we also support small-series production of prototypes and near-series components.
Which industries is prototype manufacturing suitable for?
Prototype manufacturing is used in many industries, particularly in the automotive, defense, medical technology, electrical engineering and mechanical engineering sectors. It is crucial for the development, validation and market launch of new products.
What is the difference between an A-sample and a B-sample?
A-samples are early prototypes for evaluating the concept and function.
B-samples are further-developed, more series-oriented components with optimized geometry and improved manufacturing processes.
What is a functional sample?
A functional sample is a prototype that checks not only the external shape but also technical functions under realistic conditions. Functional samples are often used before series approvals.
What are the advantages of prototype manufacturing?
Prototype manufacturing enables early error detection, faster product development and lower cost risks. Components can also be tested under real conditions and optimized before series production.
Which manufacturing processes are used in prototype manufacturing?
Processes such as CNC machining (milling & turning), laser cutting, sheet metal forming, 2D/3D laser cutting, wire EDM, assembly production are used in prototype manufacturing, often combined for maximum flexibility.
What quantities is prototype manufacturing suitable for?
Prototype manufacturing is suitable for individual parts, samples and small series from a quantity of 1 up to small production runs. It bridges the gap between development and series production.
How quickly can prototypes be manufactured?
Production time depends on the complexity and process. Flexible processes enable delivery times ranging from a few days to a few weeks.
Can prototypes be manufactured close to series production?
Yes, modern manufacturing processes enable near-series prototypes with realistic materials and geometries, allowing reliable tests and validations to be carried out.
How can parts be ordered from all-forming, and what does the process involve?
The ordering process at all-forming is simple and efficient – with personal support from the outset:
- You send us your CAD data (e.g. STEP, DXF) or a technical drawing with all specific requirements (material, coating, quantity).
- Within a very short time, you will receive a non-binding quote from your personal contact.
- After placing your order, you will receive an order confirmation containing all relevant details.
- From this point onward, all-forming takes over the entire manufacturing process – from planning to on-time delivery.
