2D/3D laser cutting for demanding metal components
Laser cutting is a precise thermal separation process in metalworking. With state-of-the-art laser technology, complex contours, cutouts, and holes can be manufactured economically and reproducibly.
all-forming manufactures laser-cut blanks and laser-cut components for various industries and applications. In addition to conventional 2D laser cutting of sheets, we also offer 3D laser cutting of components that have already been formed, deep-drawn, or bent.
The combination of laser cutting, CNC machining, forming, welding, and assembly produces ready-to-install components from a single source.
Materials: Steel, stainless steel, aluminum, copper, and other non-ferrous metals
Material thickness: 0.1 to 15mm
Surface treatment: according to customer requirements
Your partner for 2D/3D laser cutting
all-forming combines precise laser cutting with a high degree of vertical integration. This means that laser-cut parts can not only be cut, but also bent, formed, CNC-machined, welded, or assembled into finished assemblies on request.
Your advantages:
- Short delivery times
through in-house manufacturing and processing - Combined processing
with CNC, welding, and coating - Complex geometries
including demanding 3D contours & tube laser-cut parts - Flexible manufacturing
for different components and quantities - Personal support
from the inquiry to the finished component
Renowned industrial companies trust our laser-cut parts
Selected projects & laser-cut parts
Our projects demonstrate the versatility of laser cutting. From simple laser-cut blanks and complex sheet metal parts to 3D-laser-cut formed components, we manufacture precise components for a wide range of applications.
- On-time implementation
- Precise contours
- Flexible quantities
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Laser-cut thin-sheet blanks
Precisely laser-cut thin-sheet blanks for contact parts, pins, and conductor strips, ideal as a basis for further processing such as bending, swivel bending, forming, or welding.
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3D-laser-cut deep-drawn housing
Three-dimensionally laser-cut components for extending or reworking formed components, ideal for functional additions and complex geometries.
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Busbar (laser-cut)
Precisely laser-cut copper busbars for e-mobility and power electronics, subsequently further processed by bending, CNC machining, or coating.
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Shielding sheet (EMC), 3D laser-cut
Precisely 3D-laser-cut shielding sheet for electromagnetic compatibility (EMC) – ideal for electronics and automotive applications.
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Laser-cut closure plate
3D-reworked sheet metal component for secure sealing and assembly – high dimensional accuracy for industrial assembl
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Laser-cut rotor/stator stacks
Multiple individual electrical steel laminations laser-cut, stacked, and precisely welded. These assemblies form the heart of high-performance electric motors in modern electric mobility.
Additional manufacturing processes at all-forming – everything from a single source
In addition to laser cutting, all-forming offers a comprehensive range of sheet metal processing, CNC manufacturing, and assembly manufacturing.
Frequently asked questions about laser cutting at all-forming (FAQ)
What is meant by laser cutting?
Laser cutting is a thermal separation process for the precise processing of metal, in which a focused laser beam cuts complex contours, fine structures, and components without mechanical stress.
What is the difference between 2D and 3D laser cutting?
2D laser cutting processes flat sheets, while 3D laser cutting can also process spatial components and complex geometries. 3D laser cutting is often also referred to as tube laser cutting and enables the direct integration of functions into the component.
What advantages does laser cutting offer?
Laser cutting offers high dimensional accuracy, fast manufacturing, no tooling costs , and flexible modifications. It is ideal for prototypes, small batches, and complex components.
What tolerances are possible with laser cutting?
Typical tolerances in laser cutting range from ±0.05 mm to ±0.3 mm, depending on the material and thickness. Thinner sheets enable higher repeatability.
Can further processing steps be carried out after laser cutting?
Yes, at all-forming, components can be processed further directly. This includes bending, forming, CNC machining, welding, assembly manufacturing, and coating, thereby reducing interfaces and increasing quality assurance.
Which materials can all-forming laser-cut?
For laser cutting, all-forming processes steel, stainless steel, aluminum, copper, copper alloys , and other non-ferrous metals. This makes the process suitable for many industrial applications.
How fast are delivery times for laser cutting?
Thanks to modern laser technology and optimized processes, short delivery times ranging from a few days to scheduled series call-offs are possible. The exact duration depends on the material, geometry, and quantity.
How can parts be ordered from all-forming, and what does the process involve?
The ordering process at all-forming is simple and efficient – with personal support from the very beginning:
- You send us your CAD data (e.g., STEP, DXF) or a technical drawing with all specific requirements (material, coating, quantity).
- Within a very short time, you will receive a non-binding quote from your personal contact.
- After placing your order, you will receive an order confirmation containing all relevant details.
- From this point onward, all-forming takes over the entire manufacturing process – from planning to on-time delivery.
